Waste Incinerators on laying hen farms

As the demand for eggs continues to grow, laying hen farms face the ongoing challenge of managing waste safely and effectively. Among the various waste management solutions available, incineration stands out for its efficiency in neutralizing bio-waste on-site.

Flextim Industry’s IncinerPro^® offers specialized waste incinerators that provide laying hen farms with an environmentally friendly and bio-secure solution to waste disposal.

 

What is a laying hen farm?

A laying hen farm is a livestock operation designed to produce eggs. These farms house hens raised specifically for egg-laying and are managed to maximize egg production.

Laying hen farms vary widely in scale, from small, family-run businesses to large commercial enterprises that house tens of thousands of hens. Managing such large populations demands effective health, safety, and sanitation practices, which includes efficient disposal of waste.

On modern farms, waste management is not only about keeping the premises clean; it is also essential to prevent the spread of disease, maintain productivity, and adhere to environmental regulations.

 

Statistics

Egg production is one of the fastest-growing sectors in animal agriculture, with global production reaching over 76 million metric tons in recent years. A typical laying hen produces about 300 eggs per year, meaning large farms produce millions of eggs annually.

In the European Union alone, the poultry industry supports around 300 million laying hens.

With such high production levels comes a significant volume of waste that includes organic material like mortalities, eggshells, and feed leftovers. Efficient disposal methods, such as incineration, are critical to managing this waste, preventing environmental contamination, and meeting strict regulatory standards.

 

What can be the causes of mortality?

Mortality in laying hens can be attributed to various causes, including disease, environmental stressors, and physical injury.

Infectious diseases like avian influenza and Newcastle disease pose significant risks, spreading rapidly and causing severe losses if not contained.

Additionally, poor environmental conditions, such as overcrowding, inadequate ventilation, or extreme temperatures, can also increase mortality rates. Other contributing factors include nutritional deficiencies, handling-related injuries, and parasites.

Each cause of mortality emphasizes the importance of safe, effective disposal methods like incineration to prevent the spread of pathogens and protect the remaining flock.

 

What is the technological mortality rate in a laying hen farm?

The technological mortality rate is the expected rate of hen deaths on a farm due to natural or unavoidable causes. For laying hen farms, this rate typically ranges between 5-10% annually, depending on farm conditions, health protocols, and biosecurity measures.

This rate gives farm managers a basis for estimating the waste management capacity required for the incinerators.

Incinerators like IncinerPro i75, IncinerPro i150 allows the reliable and efficient disposal of mortalities, supporting a clean and bio-secure environment on the farm.

 

What type of waste is produced?

The Specifics of “eggs/eggshells” waste, the importance of waste mixing

Laying hen farms produce a diverse array of waste, including:

• Mortalities: dead hens resulting from disease, injury, or age.
• Egg and eggshell waste: spoiled or rejected eggs and eggshells.
• Manure and bedding: waste from litter and droppings.
• Feed leftovers: unused or spilled feed.

 

Eggshells and spoiled eggs are a unique form of waste that must be managed carefully. Spoiled eggs and eggshells release unpleasant odors and attract pests, while shells are tough to decompose.

Mixing different types of waste, such as combining dry feathers with moist eggshells or mortalities, improves combustion by balancing the fuel load’s moisture and density. This waste-mixing technique optimizes incineration efficiency, ensuring complete combustion, reducing emissions, and creating a more manageable ash byproduct.

 

Storage of waste in correct conditions (refrigerated container) until incineration

To safely store waste on laying hen farms, refrigerated containers are often used, as they slow down decomposition and limit the growth of harmful bacteria. This is particularly valuable in larger farms where waste accumulation can quickly become a health hazard. Storing waste in cold conditions also helps in controlling odors and ensures that when waste is incinerated, it has not decomposed to a point where incineration efficiency is affected.

By using refrigerated storage, farms can accumulate waste until a scheduled incineration time, reducing the frequency of disposal runs and optimizing the use of incinerator capacity. Refrigeration and on-site incineration are often required by health authorities to meet biosecurity and public health regulations.

 

Suitable IncinerPro incinerator models

IncinerPro incinerators are a wide range of models suitable also for laying hen farms of various sizes. The IncinerPro series includes small-scale units for family-owned farms and larger models capable of handling industrial-scale operations. These models are designed to process different waste types, including carcasses, eggs, and mixed waste, with features optimized for fuel efficiency and low emissions.

IncinerPro models features advanced controls that allow for optimal temperature adjustments and timed operation, making them suitable for daily incineration needs on large farms. Their design ensures efficient combustion, reducing waste to ash without harmful byproducts.

Additionally, IncinerPro incinerators are equipped with emission control systems to minimize environmental impact. They adhere to stringent European Union environmental standards, making them a responsible choice for laying hen farms looking to enhance sustainability.

 

IncinerPro i75

• Combustion: incinerator is equipped with 2 combustion chambers (main and post-combustion), in order to be fully consistent with the requirements of the EC Regulation 1069/2009 and EU 142/2011
• Burners: 2 independent burners, one in each combustion chamber
• Gas retention time: The gas resulting from the combustion process is kept at a minimum of 850 ° C for 2 seconds
• Primary chamber volume: 0,15 m³
• Load capacity: up to 75 kg
• Burn rate: up to 50 kg/h

 

 

IncinerPro i150

• Combustion: 2 combustion chambers (main and post-combustion), in order to be fully consistent with the requirements of EC Regulation 1069/2009 and EU 142/2011
• Burners: 2 fully automated, independent burners, one for each incinerator combustion chamber
• Gas retention time: The gas resulting from the combustion process is kept at a minimum of 850 ° C for 2 seconds
• Primary chamber volume: 0,27 m³
• Load capacity: up to 150 kg
• Burn rate: up to 50 kg/h

 

The importance of disinfection

In addition to incineration, disinfection is essential for maintaining biosecurity on laying hen farms.

Using professional high-pressure cleaners and disinfection trolleys to clean waste storage areas, equipment, and the incinerator itself prevents the spread of pathogens, which could otherwise compromise flock health. Although incineration at high temperatures neutralizes most pathogens, regular cleaning and disinfection are crucial to keeping the surrounding environment safe.

Proper disinfection processes also ensure that any residues from waste, such as ash or unburned particles, are eliminated, further reducing the risk of disease transmission.

Farms using IncinerPro incinerators benefit from the high-temperature incineration that destroys bacteria, viruses, and other pathogens. However, by combining incineration with routine disinfection protocols, laying hen farms can significantly improve biosecurity, ensuring a healthier environment for their birds and a safer product for consumers.

 

Conclusion

Waste management on laying hen farms is a vital component of biosecurity, environmental responsibility, and operational efficiency. Both IncinerPro i75 and IncinerPro i150 from Flextim Industry offers a comprehensive solution tailored to the waste disposal needs of poultry farms.

From managing mortalities and egg waste to preventing disease through disinfection, IncinerPro incinerators help laying hen farms meet the demands of modern egg production.

With the right equipment and protocols, laying hen farms can continue to operate efficiently, contributing to the global food supply while maintaining high standards of hygiene and biosecurity.

Animal waste in poultry farms: IncinerPro incinerators from Flextim Industry

Poultry farming plays a crucial role in the global food supply, providing millions of people with affordable and high-quality protein. However, along with the benefits, poultry farming presents significant challenges in managing and neutralizing animal waste, especially the safe disposal of mortalities.

In response, solutions like the IncinerPro incinerator, distributed by Flextim Industry, have become essential. This article explores the significance of poultry farms, the scale of the industry in Romania, the European Union, and globally, as well as how IncinerPro incinerators offer an efficient and hygienic solution to neutralize animal waste.

 

What is a Poultry Farm?

A poultry farm is a specialized agricultural operation where domesticated birds such as chickens, ducks, turkeys, and geese are raised primarily for meat and egg production.

Poultry farms can range from small backyard setups to massive industrial operations that produce millions of birds annually. These farms require careful management of feed, water, space, and waste to ensure healthy flock development.

Among the many challenges of poultry farming is the safe and hygienic disposal of animal waste, including mortalities caused by various diseases or other factors.

Poultry farms generate waste in several forms: feathers, eggs, droppings, and, importantly, the carcasses of deceased birds. Improper disposal of mortalities can lead to the spread of diseases, contamination of soil and water, and the emission of unpleasant odors.

This makes the neutralization of animal waste a critical part of farm management.

 

Poultry as numbers, in Romania? What about the situation in the EU? What is the Global Evolution?

Romania has a substantial poultry industry, with millions of birds raised annually for meat and egg production. According to recent data, Romania ranks among the top poultry producers in Europe, with around 80 million birds being reared across the country. This number reflects the increasing demand for poultry products within Romania and the country’s export market.

In the broader context of the European Union (EU), the poultry industry is a major sector of agricultural production.

The EU is one of the largest poultry producers in the world, with countries like France, Spain, and Poland leading the way. The EU poultry meat production is about 13 milion tons.

Globally, the poultry industry has seen exponential growth over the past few decades, fueled by rising demand for affordable and accessible protein sources.

The global poultry population and production is also concentrated in regions like North America, Asia, and South America. This global growth highlights the importance of addressing waste management and disease prevention on poultry farms to ensure sustainable production practices.

 

The causes of mortality

Poultry farms face the constant challenge of managing bird health to minimize mortalities. Mortality can arise from a variety of causes, including diseases, environmental factors, or mishandling during transportation and production.

Common diseases and pathogens that lead to bird mortality include:

• Avian influenza: a highly contagious viral infection that affects several bird species. It can cause respiratory issues, decreased egg production, and significant mortality in flocks.
• Newcastle disease: another viral infection that spreads rapidly and can lead to severe respiratory problems, neurological symptoms, and death in birds.
• Salmonella and Campylobacter: bacterial pathogens that not only cause illnesses in poultry but also pose risks to human health through contaminated products.
• Coccidiosis: a parasitic disease caused by protozoa, leading to intestinal damage, diarrhea, and reduced nutrient absorption in birds.
• Heat Stress: high temperatures and poor ventilation in poultry houses can lead to heat stress, which can result in sudden death in poultry flocks.

Efficient management practices, along with technological solutions such as the IncinerPro incinerator, can help minimize the spread of these diseases by ensuring proper waste disposal.

 

Which is the technological percentage of mortality in a poultry farm?

The expected mortality rate in a well-managed poultry farm is relatively low, but it still exists. In general, the technological mortality rate—meaning the number of birds that naturally die due to illness or other factors during their lifespan—can range from 3% to 7%, depending on various conditions, including breed, management practices, and farm biosecurity protocols.

For example, broiler chickens, which are raised for meat production, have a typical mortality rate of around 4%, while layers, which are raised for egg production, may have a slightly higher mortality rate due to their longer lifespan. While this percentage might seem low, on a large farm with tens or hundreds of thousands of birds, this can result in substantial waste that requires careful handling and disposal.

 

Storage of waste in correct conditions (refrigerated container)

Proper storage of poultry mortalities before disposal is essential to minimize the risk of disease spread and environmental contamination. Mortalities should be stored in refrigerated containers to prevent decomposition, odor emission, and the proliferation of harmful pathogens.

Refrigerated containers help maintain a controlled environment, slowing down the decomposition process and providing a more sanitary storage solution until the waste can be incinerated or otherwise disposed of. In the absence of refrigeration, carcasses can quickly become a breeding ground for bacteria and viruses, posing a serious biosecurity risk to the farm.

 

Incinerator models suitable for poultry

Incinerators are a practical and efficient solution for neutralizing poultry waste, as incineration effectively reduces the volume of waste and destroys harmful pathogens. However, bird waste, unlike pig waste, contains relatively little fat, which gives it a lower combustion power. Therefore, incinerators designed for poultry waste must be specifically tailored to accommodate this characteristic.

 

Flextim Industry’s IncinerPro series offers several models suitable for poultry farms:

• IncinerPro i150: a compact incinerator model, ideal for smaller poultry farms or farms with moderate amounts of waste. It is designed with smaler combustion chamber, making it easy to fit in various farm environments. Additionally, the unit features touch-screen control, and it can operate using LPG, diesel, or natural gas, offering flexibility based on fuel availability.
• IncinerPro i200, i400, i500 and IncinerPro i850: these models are more suited for large-scale poultry farms that generate a higher volume of waste. They offer increased capacity and efficiency, ensuring that even significant amounts of waste are processed quickly and effectively.

 

The combustion process in these incinerators is carefully controlled to maximize the breakdown of waste while minimizing harmful emissions.

 

Advantages of the IncinerPro i150

The IncinerPro i150 animal waste incinerator stands out for several reasons:

• Small dimensions: its compact size, 0,27 m³ primary combustion chamber, allows it to be installed in various farm settings, even where space is limited.
• Automation: touch-screen control for highly automated burning cycles simplifies operation for farm staff.
• Good combustion: 2 combustion chambers (primary and secondary combustion), in order to be fully consistent with the requirements of EC Regulation 1069/2009 and EU 142/2011
• Fuel flexibility: the model can run on multiple fuel types—LPG, diesel, or natural gas—allowing farms to choose the most cost-effective and accessible option.
• Efficiency: despite its small size, the IncinerPro i150 is highly efficient, ensuring complete incineration of waste and reducing the risk of contamination or disease spread.

 

For farms that require larger capacity incinerators, models like the IncinerPro i500 (1,3 m³ capacity) or IncinerPro i850 (with its special designed primary chamber permitting all-around burning of the low caloric waste) are available. These units are ideal for farms handling larger quantities of waste, offering both speed and efficiency in waste processing.

 

How to reduce the risk of disease in poultry farms:

In addition to proper waste disposal using incinerators, poultry farms must implement comprehensive disinfection protocols to reduce the risk of disease outbreaks. This includes regular cleaning and disinfection of poultry houses, equipment, and transport vehicles, as well as controlling access to the farm to prevent the introduction of pathogens. By integrating advanced incineration solutions like IncinerPro with strict biosecurity measures, farms can create a safer and more hygienic environment, ultimately protecting both their livestock and their investment.

In conclusion, managing waste disposal in poultry farms is a critical aspect of modern poultry farming. The IncinerPro animal waste incinerators installed, commissioned by Flextim Industry offer an efficient bio secure solution for the neutralization of poultry waste, helping farms maintain their productivity while minimizing disease risks.

THE IDEAL WASTE INCINERATORS FOR PIG BREEDING FARMS

 

What is a pig breeding farm?

A pig breeding farm is a specialized agricultural operation focused on the reproduction, growth, and management of pigs, particularly sows, which are adult female pigs kept primarily for breeding purposes.

These farms play a crucial role in the pork production industry by ensuring a steady supply of piglets that can be raised for meat. The breeding process on these farms includes selecting sows and boars (male pigs) with desirable traits, managing their mating, and caring for pregnant sows until they give birth (farrowing). After farrowing, piglets are nurtured until they are weaned and can be moved to grow-out farms for further development.

Pig breeding farms are essential for maintaining the quality and sustainability of pork production, which is a significant component of global food supply.

The careful management of genetics, health, and nutrition on these farms directly impacts the efficiency and productivity of the pork industry.

 

Which are the statistics (number, distribution) in Romania and the European Union?

Pig breeding is a critical sector in both Romania and the broader European Union (EU), contributing significantly to the agricultural economy.

In Romania, the pork industry has seen substantial growth, with approximately 3 million pigs being raised across the country as of the latest statistics. Romania has around 1.200 pig farms, with a large portion of them dedicated to breeding. The majority of these farms are concentrated in regions like Transylvania, Banat, and the southern plains, where favorable conditions for pig farming exist.

In the European Union, the pig population is estimated at around 140 million, with countries like Spain, Germany, and France being the top producers. The EU collectively houses over 2,5 million pig farms, with varying sizes and capacities. The distribution of these farms reflects the importance of pork in European diets, with many countries maintaining a strong tradition of pig farming.

 

What are the sizes of such farms?

Pig breeding farms vary significantly in size, ranging from small family-run operations with a few dozen sows to large industrial farms housing thousands of breeding pigs.

In Romania, the average pig farm has around 500-1.000 sows, but there are also large-scale farms with upwards of 5.000 sows or even more. These larger farms are typically part of integrated operations where breeding, farrowing, and finishing (growing pigs to market weight) occur within a single enterprise.

In the European Union, farm sizes can be even more diverse. For instance, in countries like Denmark and the Netherlands, intensive pig farming is common, with farms often exceeding 10,000 sows. Smaller farms, typically found in Eastern Europe, may only manage a few hundred sows. The size of the farm often correlates with the level of technology and automation used, with larger farms employing advanced systems for feeding, health monitoring, and waste management.

 

What can be the causes of mortality in a sow farm?

Mortality in pig breeding farms can be attributed to several factors, ranging from disease outbreaks to management practices. Some of the most common causes of mortality include:

• Diseases: viral and bacterial infections, such as African Swine Fever (ASF), Porcine Reproductive and Respiratory Syndrome (PRRS), and foot-and-mouth disease, can lead to significant losses. Poor biosecurity measures can exacerbate these issues.
• Poor management practices: inadequate nutrition, poor housing conditions, and insufficient veterinary care can increase mortality rates. Overcrowding and stress are also major contributors to piglet mortality.
• Environmental factors: extreme temperatures, high humidity, and poor ventilation can create an environment conducive to disease and stress, leading to higher mortality.
• Birth complications: difficulties during farrowing, such as dystocia (difficult birth), can lead to the death of sows or piglets. Poor handling during birth can also cause piglet mortality.
• Injuries: injuries sustained during fights, rough handling, or accidents in poorly designed pens can lead to death if not promptly treated.

 

What is the technological/normal mortality rate?

The technological or normal mortality rate in pig breeding farms is a benchmark that indicates the number of pigs expected to die under standard, well-managed conditions.

• For sows, the annual mortality rate in well-managed farms typically ranges between 5-10%.
• Piglet mortality rates are higher, often ranging from 10-20% before weaning, due to the vulnerability of newborn piglets to diseases, environmental stressors, and management issues.

These mortality rates are influenced by several factors, including genetics, health protocols, nutrition, and farm management practices. Reducing mortality rates is a key focus for pig farmers, as it directly impacts the profitability and sustainability of their operations.

 

The particularities of the animal waste from such farms

Animal waste management in pig breeding farms is a critical aspect of farm operations. The animal waste (pigs, sows, piglets carcasses), has unique characteristics that must be addressed effectively.

• Animal size: sows are large animals, and the output is substantial. A single sow can weight more than 300 kg and will request a large animal waste incinerator.
• High calorific value: pig waste, including carcasses, has a high calorific value, making it suitable for incineration. The high fat and protein content in pig carcasses can be efficiently converted to energy in incinerators, reducing waste volume and generating heat that can be reused on the farm.
• Pathogen load: pig waste often contains high levels of pathogens, making it essential to manage it in a way that minimizes the risk of disease spread. Proper incineration can destroy these pathogens, ensuring that waste is disposed of safely.

 

Suitable incinerator models

When selecting an incinerator for a pig breeding farm, it’s essential to consider the volume of waste generated, the calorific value of the waste, and the need for pathogen destruction. Flextim Industry’s IncinerPro line offers several models tailored to the needs of pig farms.

• IncinerPro i500V: Ideal for small to medium-sized farms, the i500V, vertical loading model, offers efficient incineration for farms with up to 500 sows. It is compact, easy to operate and, with a loading capacity of up to 500 kg and a waste loading volume of up to 1,3 m³, this incinerator provides reliable performance for daily waste management
• IncinerPro i1000: designed for larger farms, the i1000 model can handle the waste from larger animals. Its larger volume (almost 1,9 m³) and enhanced combustion technology ensure complete destruction of waste while minimizing emissions.
• IncinerPro i2000: for larger industrial-scale farms with many thousands of sows, fattening pigs and other type of animal waste, the i2000 model provides higher capacity and efficiency. With 5,5 m³ loading volume, advanced controls, high throughput and energy recovery options, this incinerator it suitable for the most demanding operations.

 

IncinerPro i1000 ADVANTAGES

The IncinerPro i1000 stands out as a versatile and efficient solution for pig breeding farms. Some of its key advantages include:

• High capacity: The i1000 is capable of processing large volumes of waste, making it suitable for sow farm. Its high loading capacity (up to 1.000 kg, with respect to the type of the waste and volume) ensures that carcasses and other type of animal waste can be managed on-site, reducing the need for external disposal.
• Efficient combustion: The advanced combustion technology, automatic burners with flame recognition, burning cycles and programs ensures that waste is thoroughly incinerated, reducing it to ash and minimizing the release of harmful emissions. This is crucial for maintaining environmental compliance and ensuring the safety of farm workers.
• Energy recovery: The IncinerPro i1000 can be equipped with energy recovery options, allowing farms to harness the heat generated during incineration. This energy can be used to heat water or provide supplementary heating for farm buildings, improving overall farm efficiency.
• Ease of operation: The i1000 is designed for ease of use, with automated controls and monitoring systems that simplify operation and maintenance. This reduces labor costs and ensures consistent performance. The touch screen control panel is highly intuitive, guiding the operator through all the settings , programs and inform him about the burning stage.

 

How to reduce the risk of diseases in pig farms

Reducing the risk of diseases in pig farms is critical for maintaining healthy herds and ensuring the profitability of the operation. Several strategies can be employed to achieve this goal:

• Farm disinfection equipment: regular disinfection of farm facilities, including pens, farrowing crates, and feeding areas, is essential for controlling the spread of pathogens. Using effective equipment to disinfect spaces, vehicles, personnel  can help maintain a clean environment and reduce the risk of disease outbreaks. Find more on www.farmsdisinfection.com
• Efficient manure and waste management, including the rapid extraction of manure, is crucial for preventing the build-up of harmful bacteria and reducing odor. Installing systems that quickly remove manure from pens can significantly improve the health and well-being of pigs. Find more about manure pumps, agitators and separators visiting www.manure-management.com

 

In conclusion, Flextim Industry’s IncinerPro animal waste incinerators provide an effective and efficient solution for managing waste on pig breeding farms.

By ensuring proper waste disposal and reducing disease risks, these incinerators play a vital role in maintaining the health and productivity of pig farms, contributing to the overall success of the pork industry.

Sheep and goat flocks in Romania and the EU 

Sheep and goat farming are a significant livestock sector in Romania and across the European Union (EU). These species are integral to the rural economy, providing meat, milk, wool, and other products.  

In Romania, sheep and goats are commonly raised in various regions, contributing substantially to both local economies and the national agricultural output. The EU is one of the leading regions in the world for sheep and goat farming, with countries like Spain, France, Greece, and Romania playing pivotal roles in this industry. 

• On December 31, 2023, Romania had 11,7 million sheep and goats. In sheep and goat herds, Romania ranked second among the EU member states, after Spain (15.8 million heads). 

• There are more than 70 million sheep and goats in the European Union (85% sheep and 15% goats), often raised in economically vulnerable areas such as mountainous regions. 

However, the health of these flocks is constantly under threat from various diseases, one of the most serious being the Peste des Petits Ruminants (PPR). This disease poses a significant risk not only to the livestock industry but also to food security and the livelihoods of many farmers. 

 

Peste des Petits Ruminants – GENERAL INFORMATION 

Peste des Petits Ruminants, also known as Ovine Rinderpest, is a highly contagious viral disease that primarily affects small ruminants such as sheep and goats. The disease was first discovered in the Ivory Coast in 1942 and has since spread to various parts of the world, including Africa, the Middle East, Asia, and parts of Europe.  

The disease is caused by the Morbillivirus caprinae, a member of the Paramyxoviridae family, which is closely related to the virus that causes rinderpest in cattle. 

• According to the National Sanitary Veterinary and Food Safety Authority (ANSVSA) of Romania, PPR is a serious viral disease that does not affect humans but can have devastating effects on small ruminants. Mortality rates in infected animals can reach up to 70%, making it one of the most dangerous diseases for sheep and goats. 

 

Manifestation of the disease and its dangers 

PPR manifests itself in several ways, depending on the severity of the infection. Infected animals typically exhibit symptoms such as high fever, nasal discharge, and sores in the mouth. These symptoms are followed by severe respiratory distress, diarrhea, and in many cases, death. The disease spreads rapidly through direct contact between animals, as well as through contaminated food, water, and equipment. 

The danger of PPR lies not only in its high mortality rate but also in its ability to spread quickly across regions, affecting large numbers of animals in a short period. This can lead to significant economic losses for farmers, especially in regions where sheep and goat farming is a primary source of income. The disease also poses a threat to food security, as it can lead to a substantial reduction in the production of meat and milk. 

 

Number of outbreaks in Romania 

Romania has not been immune to outbreaks of PPR.  

• According to the latest updates from ANSVSA, the country has experienced several outbreaks of the disease in recent years. On 19.08.2024 there were reported 60 outbreaks of Ovine Rinderpest in Romania (with a total of 232,927 animals).The outbreaks were the following counties: Tulcea, Constanța, Timiș and Ialomița. 

These outbreaks lead to the implementation of quarantine measures, culling of infected animals, and increased surveillance of sheep and goat flocks. The Romanian authorities have been vigilant in monitoring the situation to prevent the further spread of the disease. 

 

Measures to be taken in case the disease appears 

When an outbreak of PPR is confirmed in a holding, strict measures must be taken to contain the disease and prevent its spread to other flocks. According to the contingency manual provided by ANSVSA, several steps must be followed in the event of an outbreak: 

1. Immediate quarantine: the affected holding must be immediately quarantined to prevent the movement of animals, people, and equipment in and out of the area. 

1. Culling of infected animals: all animals that are confirmed to be infected with PPR must be humanely culled to prevent the spread of the virus. 

1. Disinfection: the holding, including all equipment and facilities, must be thoroughly disinfected to eliminate any traces of the virus. 

1. Surveillance and testing: increased surveillance and testing must be conducted in the surrounding areas to ensure that the virus has not spread to other holdings. 

1. Vaccination: in some cases, vaccination of at-risk animals may be recommended to protect them from infection. 

1. Communication: farmers and the public must be informed about the outbreak and the measures being taken to control it. This includes providing guidance on biosecurity measures to prevent the introduction of the disease into other flocks. 

 

Incinerator models suitable for sheep farms 

In the event of a PPR outbreak, the disposal of infected carcasses is a critical step in controlling the spread of the disease. Incineration is one of the most effective methods of disposal, as it ensures that all pathogens are destroyed. 

Several incinerator models are suitable for use on sheep farms, including the IncinerPro i200 and IncinerPro i400. These incinerators are designed to handle the disposal of ovine/goat carcasses in a safe and efficient manner. 

• IncinerPro i200: this model has a moderate loading capacity (0,53 m³), suitable for smaller farms. It features a secondary chamber that neutralizes noxious emissions (the gases are burned for minimum 2 seconds at minimum 850⁰ Celsius), ensuring that the incineration process is environmentally friendly. The unit is equipped with automated controls and temperature recording, making it easy to operate and monitor. 

• IncinerPro i400: this is a little bit higher-loading-capacity model (0,67 m³), suitable in situations where there is a need to dispose of larger quantities of waste, bigger volume. Same as the i200, it includes a secondary chamber for emission neutralization and is fully automated for ease of use. 

Both models are designed with safety in mind, ensuring that the incineration process is completely secure and does not pose a risk to farm workers or the environment. Fully automatic burners, touch panel controls, registering temperature modules, visual and acoustic alarms are just some of the common features of these incineration installations. 

For emergency situations (e.g. out-breaks) where the mortality is higher, bigger-capacity incinerators are needed to neutralize those larger quantities of waste, quickly and efficiently. In such cases, it is advisable to contact Flextim Industry representatives, who can provide the best technical solution, based on the specific needs of the farm, from the comprehensive IncinerPro® portfolio of incinerators. 

 

The need to maintain and increase biosecurity on farms 

Maintaining a high level of biosecurity is crucial in preventing the introduction and spread of diseases like PPR on sheep and goat farms. Biosecurity measures include controlling the movement of animals, people, and equipment on and off the farm, as well as ensuring that all farm facilities are regularly cleaned and disinfected. 

Farmers should be vigilant in monitoring the health of their animals and should report any signs of illness to veterinary authorities immediately. Regular testing and vaccination of animals, where applicable, can also help to protect flocks from infection. 

For more detailed information on biosecurity equipment, measures and disinfection protocols, farmers can visit Flextim Industry websites such as www.dezinfectieferme.ro or www.farmsdisinfection.com. These resources provide comprehensive guidelines on how to maintain a high level of biosecurity on farms, helping to safeguard the health of small ruminants and ensure the continued success of sheep and goat farming in Romania and the EU. 

 

CONCLUSION 

The Peste des Petits Ruminants is a serious threat to sheep and goat farming in Romania and the EU. Understanding the nature of the disease, how it spreads, and the measures needed to control it is essential for protecting flocks and ensuring the sustainability of this important agricultural sector. Through vigilance, proper biosecurity, and the use of appropriate disposal methods such as incineration, farmers can help to prevent the spread of PPR and protect their livelihoods.  

By partnering with Flextim Industry, farmers and veterinary authorities can ensure that they have access to the best technical solutions for managing PPR outbreaks.  

IncinerPro® incinerators are designed to handle the high volumes of waste generated during an outbreak, making them an essential tool in disease control efforts.  

Moreover, Flextim Industry support extends beyond just providing equipment: we offer tailored advice, solutions, maintenance, consultancy, installation and commissioning, spare parts, all based on the specific needs of each farm, ensuring that the response to an outbreak is both effective and efficient. 

WHAT IS A FATTENING PIG FARM? 

A fattening pig farm is dedicated to raising pigs specifically for meat production. These farms focus on growing pigs from weaning until they reach a marketable weight, typically between 110 to 127 kilograms.  

Fattening pig farms are integral to the pork industry, ensuring a steady supply of pork products for consumption. The primary objective of these farms is to maximize growth rates and feed efficiency while maintaining animal health and welfare. 

 

HOW MANY ANIMALS ARE THERE IN ROMANIA AND HOW ARE THEY DISTRIBUTED? 

Romania has a significant pig farming industry, with an estimated pig population of more than 3 million animals. These animals are distributed across various regions, with the highest concentrations found in the counties of Timiș, Arad, and Sibiu, known for their extensive agricultural activities.  

The distribution is influenced by factors such as feed availability, climatic conditions, and proximity to processing facilities. Larger commercial farms tend to be concentrated in these regions, while smaller, family-run operations are more dispersed throughout the country. 

 

WHAT ARE THE SIZES OF SUCH FARMS? 

The size of fattening pig farms in Romania varies considerably.  

Small-scale farms may raise from 5 up to a few tens of pigs, primarily for local markets or family consumption.  

Medium-sized operations typically house up to a few hundred pigs, using more advanced farming practices and technologies.  

Large-scale industrial farms, on the other hand, can have several thousand pigs, with some exceeding 10.000. These larger farms often incorporate automated feeding systems, climate-controlled environments, and stringent biosecurity measures to manage the substantial pig populations effectively. 

 

WHICH CAN BE THE CAUSES OF MORTALITY? 

Mortality in fattening pig farms can result from various factors, including diseases, poor management practices, inadequate nutrition, and environmental stressors.  

Common causes of mortality include: 

• Diseases: infectious diseases are a significant cause of mortality. Swine fever, porcine reproductive and respiratory syndrome (PRRS), and salmonellosis are notable examples. 

• Poor nutrition: imbalanced diets lacking essential nutrients can lead to weakened immune systems and higher susceptibility to diseases. 

• Environmental factors: extreme temperatures, poor ventilation, and high humidity can stress pigs, making them more prone to illness and death. 

• Management practices: inadequate biosecurity measures, overcrowding, and poor sanitation can exacerbate disease spread and mortality rates. 

 

DETAILS ABOUT THE MAJOR DISEASES/PATHOGENS IN PIG FARMS 

Animal waste incineration is the safest method to prevent spreading of disease in animal farms.  Several diseases can severely impact fattening pig farms: 

• African Swine Fever (ASF): a highly contagious viral disease-causing high fever, internal bleeding, and high mortality rates. There is no vaccine, making prevention and biosecurity critical. 

• Porcine Reproductive and Respiratory Syndrome (PRRS): a viral disease-causing respiratory issue in young pigs and reproductive failures in breeding stock. It spreads through direct contact and contaminated equipment. 

• Swine Influenza: a respiratory disease caused by influenza A viruses, leading to coughing, fever, and anorexia. It spreads rapidly in crowded conditions. 

• Salmonellosis: a bacterial infection that can cause diarrhea, fever, and septicemia. It often results from contaminated feed or poor hygiene practices. 

 

WHAT IS THE PERCENTAGE OF MORTALITY IN A FATTENING PIG FARM? 

Under optimal conditions, the mortality rate in fattening pig farms is typically around 2-4%. This percentage represents the loss of pigs due to various factors despite the implementation of best practices in management, nutrition, and biosecurity. However, this rate can increase significantly during disease outbreaks or if proper farm management practices are not followed. 

 

WASTE STORAGE IN CORRECT CONDITIONS (e.g. REFRIGERATED CONTAINER) BEFORE INCINERATION 

Proper storage of waste in fattening pig farms is crucial in order to prevent disease spread and ensure environmental compliance.  

Animal waste, including carcasses, should be stored in refrigerated containers to slow decomposition and reduce odor. These containers maintain the waste at low temperatures, minimizing bacterial growth and potential contamination. Proper storage conditions help preserve the integrity of the waste until it can be safely incinerated. 

 

SUITABLE INCINERPRO® INCINERATOR MODELS 

Flextim Industry offers several IncinerPro® incinerator models, manufactured in Romania, designed for use in fattening pig farms, for animal waste disposal. These models are built to handle the specific needs of animal waste disposal, ensuring efficient and environmentally friendly operations.  

Some suitable IncinerPro® models include: 

• IncinerPro i400: suitable for small to medium-sized pig farms, with a capacity to handle moderate waste volumes. 

• IncinerPro i500V: designed for medium and larger swine farms, offering higher capacity and advanced features for efficient incineration. 

• IncinerPro i1000: designed for medium and larger pig farms, offering higher capacity and advanced features for efficient incineration. 

• IncinerPro i2000: with a waste load capacity up to 2.000 kg, the IncinerPro i2000 is ideal for large-scale operations, providing maximum capacity and performance for high waste volumes from the pig farms. 

 

INCINERPRO i500V – Advantages 

IncinerPro i500V is one of the most often used animal waste incinerator in pig farms. This model is offered, commissioned, installed and serviced by Flextim Industry team. Here are some IncinerPro i500V advantages for fattening pig farms: 

• High capacity: with a primary waste chamber of 1,3 m³ is capable of handling large volumes of waste, making it suitable for medium to large farms. 

• Efficient combustion: 2 automated high-quality burners with advanced combustion technology ensures complete and efficient burning of waste, reducing ash residue. 

• Environmental compliance: temperature control (e.g. gases are kept at minimum 850 Celsius degrees for minimum 2 seconds in the secondary combustion) to meet stringent environmental regulations, minimizing emissions and ensuring safe operation. 

• Ease of use: User-friendly controls, touch screen control panel, automated systems, temperature registering module and other automations are a standard, in order to simplify operation and maintenance. 

• Durability: built with high-quality materials, resistant to high combustion temperature, to withstand continuous use and harsh farm conditions. 

• Professional maintenance from Flextim Industry experienced technical team. We offer training, installation, commissioning, warranty, spare parts in order to increase biosecurity levels. Our technical engineers maintain the optimal functionality of IncinePro® incinerators in Romania, Bulgaria, Hungary, Moldova, Serbia, Bosnia and Hercegovina etc. 

 

HOW TO REDUCE THE RISK OF DISEASES IN PIG FARMS 

Reducing the risk of diseases in fattening pig farms requires a comprehensive approach that includes: 

• Biosecurity measures: implement strict biosecurity protocols to prevent the introduction and spread of pathogens. This includes controlling access to the farm (e.g. disinfection truck gates), disinfecting equipment, isolating new or sick animals and washing the barns with the use of autonomous robots (e.g. EVO Cleaner) 

• Vaccination programs: regular vaccination of pigs against common diseases can significantly reduce morbidity and mortality rates. 

• Nutritional management: provide balanced diets with all essential nutrients to support immune function and overall health. 

• Environmental control: maintain optimal temperature, humidity, and ventilation in pig housing to reduce stress and susceptibility to diseases. 

• Regular monitoring and health checks: conduct regular health assessments and promptly address any signs of illness. 

• Waste management: properly store and dispose of waste to prevent contamination and disease spread. Use efficient incineration equipment such as IncinerPro i500V to handle waste safely. 

 

CONCLUSION 

Fattening pig farms play a crucial role in meat production, with significant contributions to Romania’s agricultural sector.  

Effective management practices, including proper waste disposal using advanced incineration technology from Flextim Industry, are essential to maintaining farm health and productivity.  

By addressing key factors such as disease prevention, nutrition, and environmental control, farmers can minimize mortality rates and ensure the sustainability of their operations.  

IncinerPro i200, IncinerPro i400, IncinerPro i500V, IncinerProi1000, IncinerProi2000 stands out as valuable equipment in achieving these goals, providing reliable and efficient waste disposal solutions for pig farms.  

Many IncinePro® animal waste incinerator models for different pig farm sizes, but the same high quality! 

What is animal waste and why does it appear?

Animal waste, a byproduct of various sectors such as agriculture, veterinary practices, and animal husbandry, encompasses a wide range of materials. This includes carcasses, offal, and other byproducts from slaughterhouses, as well as waste generated from livestock operations.

The accumulation of animal waste can pose significant environmental and health risks if not managed properly. The decomposition of animal waste can lead to the proliferation of pathogens, contamination of water sources, and the release of noxious odors. Therefore, efficient and effective waste management solutions, such as incineration, are critical to mitigating these risks.

 

What is an incineration equipment and what are its operating principles?

Incineration equipment, such as IncinerPro^® incinerators, is designed to thermally decompose animal waste, converting it into ash, flue gas, and heat. The process involves high-temperature combustion in a controlled environment.

 

The primary components of an animal waste incinerator include:

1. Main combustion chamber: the area where animal waste is introduced and burned.
2. Secondary combustion chamber: the area where the gases emissions resulted from the primary combustion chamber are further burned, for certain amount of time, before being released into the atmosphere
3. Burners: devices that generate the high temperatures needed for combustion.
4. Air supply system: ensures an adequate supply of oxygen to sustain the combustion process.
5. Ash handling system: facilitates the removal and management of residual ash.
6. Control systems: human machine interface, control panel, automations for precise setting of the combustion, burning cycles.
7. Chimney: segments of special designed chimney adapted to the specificity of the location.

 

The operating principle involves loading the animal waste into the main combustion chamber, where it is exposed to high temperatures (hundreds of Celsius degrees or even more than 1.000°C). The animal waste undergoes complete combustion, reducing it to ash and gases. The flue gases are separately burned at minimum 850°C into the secondary combustion chamber, to remove pollutants before being released into the atmosphere. This method not only reduces the volume of waste but also neutralizes potential pathogens, ensuring safe disposal.

 

General description of possible problems/situations and remediation

Operating an incinerator for animal waste can present several challenges, which may require local interventions or professional service support. Some common issues include:

1. Incomplete combustion: this can result from improper air-fuel ratios or inadequate burner performance, leading to increased emissions and residue. Regular calibration of burners and air supply systems is necessary to ensure efficient combustion.
2. Clogging and ash build-up: accumulation of ash in the main combustion chamber and flue can impede airflow and reduce efficiency. Routine cleaning and maintenance of the ash handling system are essential.
3. Mechanical failures: components such as burners, fans can experience wear and tear over time. Scheduled inspections and timely replacement of worn parts can prevent breakdowns. Some components which are in direct contact with the flame requires periodical cleaning.
4. Temperature fluctuations: inconsistent temperatures can affect the efficiency of waste incineration. Monitoring systems must maintain optimal operating conditions.

 

Remediation for these issues typically involves both preventative maintenance and reactive service interventions. Preventative maintenance includes regular inspections, cleaning, and part replacements based on manufacturer recommendations. For more complex issues, professional service interventions may be required. This is offered by Flextim Industry with its experienced technical team.

 

The importance of having a Service Contract

A Service Contract for an animal waste incineration equipment ensures that the incinerator operates efficiently and reliably. Here are the key benefits:

1. Scheduled maintenance: regular check-ups and maintenance tasks are performed according to a predefined schedule, reducing the risk of unexpected failures.
2. Priority service: service contract holders often receive priority support, minimizing downtime in case of equipment failure.
3. Cost efficiency: Service contracts typically cover routine maintenance and repairs, which are more cost-effective than ad-hoc service calls. The spare parts are subject of special prices when existing a Service Contract.
4. Expertise and training: Flextim Industry offers expertise and training for in-house staff, ensuring proper operation and minor troubleshooting capabilities.
5. Compliance: regular servicing helps in maintaining compliance with environmental regulations by ensuring that emission control systems are functioning correctly.

 

Flextim Industry experience

Flextim Industry has established itself as a leader in providing maintenance and support services for incineration equipment. Key aspects of service include:

1. Qualified staff: Flextim Industry employs a team of highly trained and experienced technicians, engineers who specialize in incineration technology. Their expertise ensures that all maintenance and repair tasks are performed to the highest standards.
2. Speed of reaction: Flextim Industry prides itself on its rapid response times. Their service network is designed to provide quick interventions, minimizing downtime and maintaining operational efficiency.
3. Spare parts availability: Flextim Industry maintains a comprehensive inventory of spare parts, ensuring that replacements are readily available when needed. This reduces the waiting time for parts and accelerates the repair process. Intervention cars are fully equipped in order to cover all service issues in one single intervention, in the shortest time.
4. National and international coverage: Flextim Industry’s service network extends beyond national borders, providing support to clients from Bulgaria, Hungary, Republic of Moldova, Ukraine, Serbia, Bosnia and Hercegovina. Our ability to operate on an international scale ensures that clients receive consistent and reliable service, regardless of location.
5. Proactive approach: Flextim Industry emphasizes a proactive approach to maintenance. Our team offers training sessions for client staff, helping them understand the equipment better and perform basic maintenance tasks, which enhances the overall longevity and reliability of the incinerators.
6. Comprehensive product portfolio to increase biosecurity: Flextim Industry offers a wide range of equipment for farm disinfection and manure management.

 

Conclusion

Proper maintenance of IncinerPro^® incinerators for animal waste is essential for efficient and environmentally safe waste disposal.

When using an IncinerPro professional equipment and services from Flextim Industry you can be sure that the incinerator operates at optimal performance, reducing the risk of operational issues and ensuring compliance with environmental regulations.

Flextim Industry have qualified technical employees, a rapid response times, extensive spare parts inventory, and broad experience with various incineration equipment. Even users of other incinerator’ brand appeal to our experienced service team for professional maintenance, repairs, troubleshooting.

 

We provide comprehensive support that helps maintain the integrity and functionality of incineration systems, contributing to effective animal waste management and a high level of biosecurity.

Optimization of the animal waste incineration process with IncinerPro from Romania

Animal waste incineration is a crucial process in the management of waste from animal farms, slaughterhouse, and veterinary operations. This process is optimized for IncinerPro® incinerators for animal waste. Effective incineration not only mitigates environmental impacts but also ensures compliance with stringent waste disposal regulations.

This article delves into the optimization techniques and benefits of using IncinerPro®’s incinerators, focusing on key aspects such as combustion processes, waste loading practices, incineration frequency, automation, maintenance, and the importance of service contracts.

Details of the Combustion Process

The combustion process in animal waste incineration involves the thermal oxidation of organic matter at high temperatures. IncinerPro® incinerators are designed to achieve optimal combustion through a multi-stage process.

3. Primary Combustion: The initial stage where waste is exposed to high temperatures to ignite and burn the organic material. IncinerPro® units are equipped with advanced burners that ensure complete ignition and sustained combustion.
4. Secondary Combustion: This stage ensures the complete oxidation of any remaining organic compounds. IncinerPro®’s secondary chambers operate at temperatures above 850°C, reducing emissions and ensuring compliance with environmental standards.
5. Flue Gas Treatment: depending on the waste type (e.g. medical waste), the final step involves treating the flue gases to remove particulates and harmful substances before release. In this situation there will be used scrubbers, filters to ensure the emissions are within permissible limits.

By carefully controlling these stages, IncinerPro® incinerators maximize efficiency, reduce fuel consumption, and minimize emissions.

The Correct Way of Loading with Waste, the Need to Mix the Waste and Examples by Type of Waste

Proper loading of waste is critical to the efficiency of the incineration process. Flextim Industry emphasizes the importance of following specific guidelines:

The Correct Way of Loading Waste

• Even Distribution: Waste should be loaded evenly to prevent uneven combustion, which can lead to hotspots or unburned waste.
• Size Reduction: Large pieces of waste should be reduced in size to ensure quicker and more complete combustion.
• Avoid Overloading: Overloading can reduce the efficiency of the incinerator and lead to incomplete combustion.

The Need to Mix the Waste

Mixing different types of waste can enhance combustion efficiency. For instance, mixing high-moisture content waste with dry waste can help achieve a more balanced combustion process. This practice ensures that the heat generated from the combustion of dry waste assists in the drying and subsequent combustion of wetter materials.

Examples by Type of Waste

• Pigs: Pig carcasses have a high fat content which aids in combustion. However, they may need to be mixed with drier waste to balance the moisture content. Swine carcasses burns faster, with a lower fuel external contribution because the pig fat acts like a fuel.
• Birds: Poultry waste often contains feathers and other materials that burn quickly but also it is a meat with a low-fat content. Mixing with denser waste, can help control the burn rate.
• Slaughterhouse Waste: This type of waste is varied and can include bones, fat but also higher humidity waste such as offal, liquid (e.g. intestine content, blood). Proper segregation and mixing are essential to ensure efficient combustion. IncinerPro® i850 have a special design of the primary combustion chamber, in such a way that allows to burn the waste even from below.
• Mixed Waste: Combining different types of animal waste can optimize combustion, provided the waste is thoroughly mixed and loaded correctly.

Frequency of Incineration

The frequency of incineration can significantly impact operational efficiency and environmental compliance.

Storage and Incineration of a Cumulative Quantity

Storing waste and incinerating it in large batches can be more energy-efficient. This approach allows for the incinerator to operate at full capacity, reducing the frequency of startup and shutdown cycles, which are energy-intensive. However, this method requires adequate storage facilities and careful management to prevent odor and contamination issues.

Immediate Incineration of Reduced Quantities

Incinerating waste immediately as it is generated can prevent the accumulation of waste and reduce the risk of odors and contamination. This approach is often more practical for facilities with limited storage space or for waste types that decompose rapidly. However, it may result in higher fuel consumption and more frequent maintenance due to the increased number of operating cycles.

Automation, Control of Combustion Parameters and Cycles, Programming – The Advantages of IncinerPro®

IncinerPro® incinerators are equipped with state-of-the-art automation and control systems that offer significant advantages:

• Precise Control: Advanced sensors and control systems monitor and adjust combustion parameters such as temperatures in both burning chambers. A proper air mixture is maintained inside the combustion chambers by the automated burners equipped with fans, in order to lower the fuel consumption and use the inner calorific properties of the waste.  This ensures optimal combustion efficiency and reduces emissions.
• Programmable Cycles: IncinerPro® units can be programmed for different types of waste and operational cycles, allowing for customization based on specific needs and waste characteristics.
• Remote Monitoring and Control: Modern incinerators from IncinerPro® can be remotely monitored, providing operators with flexibility and immediate response capabilities.

These features not only enhance the efficiency and reliability of the incineration process but also contribute to cost savings and regulatory compliance.

Proper Maintenance of the Incinerator

Regular maintenance is crucial for the long-term performance and reliability of incinerators. Flextim Industry provides comprehensive maintenance guidelines and services, including:

• Routine Inspections: Regular checks of burners and chambers to ensure they are functioning correctly.
• Cleaning: Periodic cleaning of the combustion chambers to prevent buildup and ensure efficient operation.
• Replacement of Wear Parts: Timely replacement of parts subject to wear and tear, such as burners and filters, to prevent unexpected breakdowns.

By adhering to a strict maintenance schedule, operators can extend the lifespan of their incinerators and maintain optimal performance.

The Importance of the Service Contract

A service contract with IncinerPro® offers numerous benefits, ensuring the incinerator operates at peak efficiency:

• Regular Maintenance: Scheduled maintenance visits by qualified technicians to perform essential checks and servicing.
• Emergency Support: Rapid response to any operational issues, minimizing downtime and maintaining compliance with waste management regulations.
• Technical Expertise: Access to IncinerPro®’s technical experts for advice and troubleshooting, ensuring any problems are resolved quickly and efficiently.

Having a service contract in place provides peace of mind and ensures the continuous, efficient operation of the incinerator, protecting the investment and ensuring compliance with environmental standards.

Conclusion

Optimizing the animal waste incineration process involves a combination of proper waste loading, strategic incineration frequency, advanced automation, diligent maintenance, and the support of a reliable service contract. Flextim Industry from Romania offers cutting-edge incinerators that incorporate these elements, providing an effective solution for managing animal waste. By following best practices and utilizing IncinerPro®’s advanced technology, operators can achieve efficient, environmentally friendly, and cost-effective incineration.

The Flextim Industry team participated in the International Agricultural Fair in Novi Sad, Serbia, between May 20-26, 2023.

The products and complete solutions for waste management, incineration of animal waste and washing of animal farms with the help of autonomous robots, attracted to our stand many Serbian farmers interested in the advantages of the technologies offered.

• A varied range of separators, agitators and pumps for manure management produced by Mecaniques Segales S.L. is marketed by Flextim Industry in Romania, Bulgaria, Hungary, Serbia and the Republic of Moldova.
• The newest and most efficient solution for washing animal farms (pigs, birds) is provided by the EVO Cleaner and GO Cleaner robots, produced by Envirologic AB. Among the advantages are: reducing the risk of respiratory diseases and cardiac problems in employees, increasing productivity, washing 24 hours a day, precision and control of the activity.
• IncinerPro incinerators for animal waste are available in both fixed and mobile versions and are equipped with combustion chambers adapted to the quantities, type of waste and working method. By incinerating the waste on site, the risks of transmitting pathogens both within the farm and between farms decrease.

Between February 21 and 25, 2023, the Flextim Industry team took part in the AGRA agricultural fair in Plovdiv, Bulgaria.

At our stand, several products were exhibited, dedicated to the latest technologies in the animal breeding sector and waste management, animal welfare and increasing the degree of biosecurity in poultry, cattle, pig farms, slaughterhouses and feedlots.

• The EVO Cleaner robot – the most advanced autonomous robot on the market with 24/7 operation for washing animal shelters – increased biosecurity, healthy employees, reduces problems caused by the presence of microorganisms
• The XO robot – intended for poultry farmers in order to increase productivity by improving the quality of life of the animals – scarifying and sanitizing litter
• The T-Moov robot – intended for farms raising broilers, turkeys and laying hens – reduces the number of eggs on the floor, increased fertility, better working conditions
• The IncinerPro i500V incinerator – is part of the range of incinerators with a fixed main combustion chamber and is recommended for the incineration of waste of medium volume – birds, pets, sheep, pigs, slaughterhouse and food waste

During the exhibition, we talked with farmers interested in our products in order to improve their productivity. See you at the next agro-zootechnical events.

Between 26 – 30 October 2022, we have  exhibited at INDAGRA international agro-zootechnical fair, in Bucharest.

At our booth, the latest innovations in the field of robotics and artificial intelligence for animal farms were presented:

• The EVO Cleaner robot – the most powerful robot for washing animal shelters
• The XO robot – intended for scarification and sanitation of litter, disinfection, monitoring of animals and the environment in poultry farms

The incinerator IncinerPro i500V was one of the main attraction for those interested in waste management (incineratiion) from animal farms.

The integrated solutions for incubation, produced by the Dutch company Royal Pas Reform, represented one of the key points of the discussions held with farmers in the field.

A full range of biosecurity and disinfection equipment are available in Flextim Industry portfolio: contact us for more information!